Tyre Winter series Mould EDM Machine

ZZRR

Leader Machine Tire Mold has an annual capacity of 17,000 units.
Opening and closing mode: open on the active mold, under the open mold and two molds.
Variety covers: passenger cars, light trucks, trucks, construction vehicles, giant engineering vehicles, aircraft, motorcycles and other tire molds, as well as industrial solid tire mold and capsule mold.

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ZZUU

Tyre Mould EDM Machine
Specialize for roller, round, tire mold.

01: leader machine Tire mold spark machine using Japan AC servo motor direct drive discharge spindle, speed up the servo response speed, show high efficiency, high precision discharge processing;
02: leader machine Tire Die Spark Machine Dial with imported grinding turbine and variable diameter worm, with Japan AC servo motor, all by the lubrication design, backlash small, high precision, long life;
03: new lift sump, the whole oil immersion processing, improve the mold accuracy and surface finish;
04: new spindle fire design, oil immersion design, take the initiative to prevent the occurrence of fire;
05: three-axis servo control, to replace the general two-axis servo structure, to enhance the accuracy of the machine and the convenience of operation;
Pattern material: steel, forged aluminum and cast aluminum.
Structure: oblique plane, conical surface and inclined conical composite positioning and other precision to the heart

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ZZPP

Main Unit Features:
1.Designed for radial segmented parting tire molds.
2.The worktable equipped with encoders can ensure positioning accuracy.
3.The worktable can be rotated and tilted to meet the machining requirement for side patterns of radial parting mold and stamping steel plate.
4.Z axis permits tilting for efficient residue exhaust, while upgrading machining stability and efficiency.
5.Micrometer adjustment on X1 and Y axis for ease of electrode setup.
6.The work head can be moved to the side for convenient mold setup.
Features of CNC Control:
The control employs INTEL PENTIUM industrial grade master board.
15 TFT LCD monitor.

ZZXX

ZZVVB

Conversational operation interface.
Automatic table type editing for 10-step machining programs creation.
Tungsten steel, extra hard and special material eroding circuit.
Graphite machining circuit is ideal for machining bronze and graphite.
MPG handwheel for micrometric positioning adjustment.(Optional)
Unlimited machining programs fully meet flexible machining requirements such as various angles and patterns of tire molds.
Relative coordinate, absolute coordinate and constant indexing function make the machine suitable for machining any tire mold.
Random home position function. Machining home position can be set as desired.
Specially designed protection function to prevent electrode from bumping against the mold.
Indexing accuracy 0.001°.
13.Allows for inconsistent indexing machining.

15 depth machining steps of Z axis in auto run or single step in manual data input.
Three axes 1μm optical scale grant-back location display could fulfill millimeter / inch machining setting with intelligent programmable EDM, so the operation is much easier than conventional EDMs.
Measure preparation function with integrated Chinese dialogue, and automatic machine origin setting function.
Matching with copper electrode, graphite electrode, special inflexible workpiece and various discharge materials.
Besides over 200 sets of continuous machining technique collections provided by original manufacturer, it is opened a self-establishment machining technique register system, and therefore accumulate on-the-spot machining experiences.
Extensive machining parameter database. Just enter machining depth and APACK code and machining from small current to large current and then from rough to fine will be automatically accomplished at a time.
The final three steps machining conditions of machining could control the completion time function.
With simple parameter direct choosing input way, one day could learn the simple operation.
Auto monitoring system provide in-time monitoring protection with extremely superior safety.
While in the power failure, it will automatically memorize machining program, machining parameters and each axis's labelling location.
Directly adjust discharge parameters during machining without interruption, and edit a new program while the previous one is in process.
With the machining monitor, operator can complete the correction of discharge parameter according to machining efficiency, stability, arc, and short circuit ratio.
Computerized precise 2-switch positioning controls jump residue-removing function.
Modern digital power supply design provides high speed, super low wear 0.1% SL circuit and faster MF finishing character, and super fast graphite machining speed can upgrade 50% efficiency.
Immediately track the alteration of machining environment, Fuzzy intelligent controller could automatically adjust the best machining parameter.
Providing discharge conditions for the use of small piece, it is suitable for thin piece, super low wear machining for small electrode, and deep edge-trimming machining.
Providing A area function will suit each area to adjust OF value.
Automatic regression to machine's zero point of Z axis.
Q timing machining function.

LLMM

Electrical specifications
Controller: leader machine CR6C controller
Maximum processing current: 50A
Input voltage \ power capacity: 380V \ 8KVA
High pressure options: 140V \ 250V
Minimum discharge time \ minimum rest time: 1us \ 1us
Maximum processing speed: 480mm3 \ min
The finest surface finish: 0.2um Ra
Minimum electrode consumption ratio: 0.2%
Electric control cabinet Weight: 220KG
Tire Mold Spark Machine CNC400T Mechanical Specifications: Y-axis travel \ resolution: 300mm \ 0.001mm
Z-axis travel \ resolution: 700mm \ 0.001mm
C axis rotation angle \ resolution: 360 degrees \ 0.001 degrees
Turntable size (table): 900mm
Table flip angle \ resolution: 0-90 degrees \ 0.05 degrees
Maximum electrode weight: 50kg
Maximum workpiece weight: 400kg
Maximum workpiece diameter: 1000mm
Maximum workpiece thickness: 200mm
Total machine weight: 3000kg

LLKK

LLGG

Taiwan tires spark
Tire Mold EDM CNC400T standard
01: dial, LED work lights, Taiwan Huashi Shi pump, filter and filter cotton \ optical scale (resolution 1us),
Mobile table, lifting tank, toolbox (including standard accessories), operating manual, original warranty
The other for the list of accessories for the matching, for more details to contact us;
Tire Mold EDM CNC400T Optional
01: Erowa fixture, 3R fixture, four claw device, high resolution decoder, MPG hand wheel, 100A current,
Oil cooler, Lead circuit, tire mold motor CNC400T preparation
01: Cargo transportation and unloading positioning
By the supplier responsible for transport to the demand side of the designated location, unloading and positioning by the demand side responsible.

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